Most people have heard about copper wire and even aluminum. Today’s homes and businesses have an extensive network of copper wiring behind walls and ceilings, and it makes it possible to enjoy all of the useful electrical appliances and gadgets in the world today. However, products like lead wiring on a lead wire spool have a place in the industry, and they serve several applications. Let’s look at how this material is made and what it’s used for.
Extrusion
Most wiring today is made from a process called extrusion. An extrusion machine uses a few basic components. For example, metal is usually softened by heat and pushed through a die. This creates a continuous shape, and that’s how things like spaghetti and seamless aluminum roofing are manufactured. If you put a piece of meat into a meat grinder and turn the handle, you’ll see an extrusion process that turns beef scraps into hamburger. This same process can create long strands of lead wiring that’s wrapped around a lead wire spool.
Applications
Lead wire is used a great deal today in the ammunition industry. This material is also known as bullet wire. It usually comes in a lead wire spool weighing 25 or 50 pounds, or you can buy it from the manufacturer in 10-foot sections.
To make bullets from wire, it takes a special machine. First, the lead wire spool is placed on top of the machine and mounted in a holder. The machine feeds in the exact amount of wire needed for each bullet. In an extrusion type process, the wire is fed through a die and is then fed through a swagging process with a copper jacket where the two are combined.
Quality Matters
Before you buy lead wire or other lead products, choose a trusted source that specializes in lead products. This gives you the best value for your money.